Quality Operation Management
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Create and Enforce a Quality by Design Culture
Through a real-time, interactive, and operationally-focused approach to your quality management, TrakSYS makes it possible to bring about and enforce a quality-by-design culture that is both effective and sustainable. The availability of real-time, contextualized information using TrakSYS provides deep insights into the causes of poor quality. And TrakSYS provides the tools to take quick action on those insights, creating a closed-loop system of quality management.
Improve Customer Satisfaction
Reduce Costs of Poor Quality
Standardize Processes
Maintain Regulatory Compliance
A Complete Production Management Solution
With TrakSYS, you can manage all essential elements of quality such as tasks, scheduling, procedures, employee qualifications, reports, and analysis, notifications, and audit trail. Based on an easy-to-use mobile platform TrakSYS helps you implement systematic approaches to reduce process variation and maximize product quality and compliance.
Real-Time Quality Data Collection
TrakSYS allows you to define and manage your quality control plans. Schedule unique tasks as it relates to products, production steps, materials, and labor and assets involved. Useful for Pre-operational, HACCP, and In-Process inspections. Provide instant access through reports and displays for quicker decision-making. With real-time alerts, notifications, escalations, and the ability to configure automated workflows, TrakSYS gives you the tools to communicate and resolve problems quickly and effectively.
Document and Revision Control
Store documents in the built-in Document Library or link to externally stored files. Provide users quick access to standardize procedures in useful formats – pictures, videos, flowcharts, and checklists – reinforcing Best Practices. TrakSYS Audit feature offers a configurable way to track documents and system revisions. Manage employee training, skill sets, certifications, authorization, and security clearance.
Track and Manage Scrap and Product Defects
Connected to your existing automation infrastructure, TrakSYS provides a clear view of what is happening on your plant floor and informs you of events requiring attention. Engage operators to detail specific root causes or corrective actions, to leverage their knowledge, for quality improvement.
Real-Time SPC
Display product or process measurements to control quality during the manufacturing process. Data can be gathered through manual input or seamlessly connect to in-line or offline measurement equipment. With real-time alerts and notifications, adjustments can be quickly made to improve process capabilities and minimize the costs of poor quality or product give-away.
Data Historian
Connect to automation to record and retrieve time-series production and process data. Data Historian further enhances Traceability, enabling users to analyze sources of variation, identify process improvement opportunities, and quickly troubleshoot root causes.
Customer Complaint Management
Record, track and analyze customer complaint trends. Use TrakSYS Traceability to identify if complaints are originating from specific production dates, shifts, products, batch numbers, lot numbers, and production lines. Identify root causes, monitor eliminated reoccurring issues, and determine if corrective and preventive actions are effective.
Non-Conformance/Corrective and Preventive Action Management
Connect to automation to record and retrieve time-series production and process data. Data Historian further enhances Traceability, enabling users to analyze sources of variation, identify process improvement opportunities, and quickly troubleshoot root causes.
Metrics & Reporting
Gain visibility into production operations, including status of jobs, schedule attainment, and resource performance. Compare by operator, team, shift, route, supplier, lot and more to identify why “golden” runs are exceptional. Quickly determine areas of the factory that are bottlenecks and prioritize your improvement plan.
Configurability
Web-based configuration tools and an integrated scripting environment allow the construction of tailored solutions without the need for custom code.
Extensibility
TrakSYS is a full MOM platform, with standard function libraries that can be readily adjusted to create focused solutions in a fraction of the time compared to traditional development. This important functionality delivers both rapid deployment and cost-effective extensibility.
Learn More About the Power of Production Management
Want to learn more about Production Management? Check out these handy documents.
White Paper
Whether you are already down the path of becoming a World-Class Manufacturer (WCM) or you are just starting your Lean initiative, these tips can help set goals that continue commitment to efficiency.
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Brochure
TrakSYS has been designed to work the way you work: fast, flexible, and focused on solving specific business challenges.
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White Paper
While calculating and improving your own OEE always adds value to your organization, it helps to know where others stand to truly benchmark your OEE levels.
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